1. Introducción
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your Mafell MT55 cc MaxiMAX 160mm Plunge Saw. Please read this manual thoroughly before using the tool and keep it for future reference.
The Mafell MT55 cc is a versatile plunge saw designed for high-precision cutting tasks. It excels in plunge cuts, cross-cuts, bevel cuts, and angular cuts on various materials, including solid wood, cement fiber boards, Trespa, OSB, gypsum fiber boards, plastics, facade panels, and other panel materials.
2. Instrucciones de seguridad
Always observe general power tool safety guidelines to prevent electric shock, fire, and serious injury. Keep this manual accessible for quick reference.
- Seguridad en el área de trabajo: Mantenga el área de trabajo limpia y bien iluminada. Las áreas desordenadas u oscuras pueden provocar accidentes. No opere herramientas eléctricas en atmósferas explosivas, como en presencia de líquidos, gases o polvo inflamables.
- Seguridad eléctrica: Los enchufes de las herramientas eléctricas deben ser compatibles con la toma de corriente. Nunca modifique el enchufe de ninguna manera. Evite el contacto del cuerpo con superficies conectadas a tierra. No exponga las herramientas eléctricas a la lluvia ni a la humedad.
- Seguridad personal: Use siempre protección para los ojos. Use protección auditiva al operar herramientas ruidosas. Vístase adecuadamente; evite ropa holgada y joyas. Recójase el cabello largo.
- Uso y cuidado de herramientas: No fuerce la herramienta eléctrica. Utilice la herramienta eléctrica correcta para su aplicación. Desconecte el enchufe de la fuente de alimentación antes de realizar cualquier ajuste, cambiar accesorios o guardar la herramienta eléctrica.
- Specific Plunge Saw Safety: Ensure the blade is sharp and clean. Always use the appropriate blade for the material being cut. Secure the workpiece firmly. Maintain a firm grip on the tool.
3. Contenido del paquete
Al desembalar, verifique que todos los componentes enumerados a continuación estén presentes y sin daños:
- 1 x Mafell MT55 cc Plunge Saw
- 1 x HM Saw Blade 162 x 1.2/1.8 x 20 mm, Z 48, WZ (Part No. 092584)
- 1 x Parallel Guide (Part No. 201436)
- 1 x MT-PA Position Indicator (Part No. 205398)
- 1 x Connection Cable with Plug, 4m (Part No. 087323)
- 1 x Mafell MAX Systainer Case
4. Identificación de componentes y piezas
Key components include the motor housing, plunge mechanism, depth adjustment scale, angle adjustment lever, saw blade guard, dust extraction port, and main handle.
5. Configuración
5.1. Instalación de la cuchilla
- Asegúrese de que la herramienta esté desconectada de la fuente de alimentación.
- Open the saw blade cover. (Refer to Figure 4.3)
- Press the spindle lock button to secure the arbor.
- Utilice la llave proporcionada para aflojar la tuerca del eje.
- Remove the old blade (if applicable) and clean the arbor flanges.
- Place the new blade onto the arbor, ensuring the rotation direction matches the arrow on the saw.
- Tighten the arbor nut securely with the wrench while holding the spindle lock.
- Close the saw blade cover.
5.2. Conexión a la energía
Connect the 4m power cable to a suitable 230V/50Hz power outlet. Ensure the power supply matches the tool's requirements.
6. Instrucciones de funcionamiento
6.1. Ajuste de la profundidad de corte
The cutting depth can be adjusted precisely to the millimeter. The MT55 cc features a unique depth adjustment mechanism that displays the exact cutting depth, whether used with or without a guide rail. (Refer to Figure 4.5)
- Afloje la perilla de ajuste de profundidad.
- Move the plunge mechanism to set the desired cutting depth using the scale.
- Apriete firmemente la perilla de ajuste de profundidad para asegurar el ajuste.
6.2. Ajuste del ángulo del bisel
The saw allows for bevel cuts from -1° to +48°. The angle adjustment is secured at two points with a single clamping screw for stability.
- Loosen the angle adjustment clamptornillo de ing.
- Tilt the saw base to the desired angle.
- Apriete el clamping screw to lock the angle.
6.3. Pre-Scoring Function
The pre-scoring function can be activated with a simple turn, allowing the MT55 cc to produce clean, splinter-free edges comparable to a stationary machine, even with a worn splinter guard.
To activate pre-scoring, engage the dedicated pre-scoring lever or knob (location may vary, refer to tool markings) before making the main cut.
6.4. Using with Guide Rail
For optimal precision and straight cuts, use the MT55 cc with a Mafell guide rail. The saw's base is designed to fit securely onto the rail. (Refer to Figure 4.2 and 4.4)
The Aerofix F-AF 1 suction clamping system (sold separately) can be used with the MT55 cc for perfect cuts and easy handling.
7. Mantenimiento
7.1. Limpieza
Regular cleaning is crucial for maintaining the tool's performance and longevity. The closed saw blade housing and protective slider ensure very low dust production, but regular cleaning is still recommended.
- Desenchufe siempre la herramienta antes de limpiarla.
- Use a brush or compressed air to remove dust and debris from ventilation openings and moving parts.
- Limpie el exterior con un anuncioamp paño. No utilice productos químicos ni disolventes agresivos.
- Clean the guide rail grooves and the saw's base plate to ensure smooth operation.
7.2. Cuidado de la cuchilla
A sharp blade is essential for safe and efficient cutting. Replace dull or damaged blades promptly.
- Inspect the blade for wear, cracks, or missing teeth before each use.
- Limpie la acumulación de resina y brea de la hoja utilizando un limpiador de hojas adecuado.
- Store blades properly to prevent damage.
8. Solución de problemas
| Problema | Posible causa | Solución |
|---|---|---|
| La sierra no arranca | No power supply; Faulty switch; Damaged cable | Check power connection; Test outlet; Inspect cable for damage; Contact service if switch is faulty. |
| Excessive vibration or poor cut quality | Dull or damaged blade; Incorrect blade installation; Loose components | Replace blade; Ensure blade is installed correctly and arbor nut is tight; Check for loose screws. |
| Saw bogs down during cutting | Overfeeding; Dull blade; Incorrect speed setting for material | Reduce feed rate; Replace blade; Adjust speed control (if applicable) for harder materials. |
| La extracción de polvo es ineficaz | Dust port clogged; Dust bag/vacuum full; Improper connection | Clear dust port; Empty dust bag/vacuum; Ensure secure connection to dust extraction system. |
For issues not listed here, or if solutions do not resolve the problem, please contact Mafell authorized service centers.
9. Especificaciones
| Característica | Especificación |
|---|---|
| Modelo | MT55 cc MaxiMAX (917603) |
| Potencia nominal de entrada | 1400 W |
| Volumentage | 230 V / Hz 50 |
| Velocidad sin carga | 6250 rpm |
| Diámetro de la hoja de sierra | 160 mm (162 mm included) |
| Max. Cutting Depth (without rail) | 57 milímetros |
| Rango de ángulo de bisel | -1° a +48° |
| Peso | 4.7 kilogramos |
| Material de la hoja | Carbide (for included blade) |
| Fuente de poder | Eléctrico con cable |
10. Garantía y soporte
Mafell products are manufactured to high quality standards and undergo strict quality controls. For information regarding warranty terms and conditions, please refer to the warranty card included with your product or visit the official Mafell websitio.
For technical support, spare parts, or service inquiries, please contact your authorized Mafell dealer or service center. Always provide the model number (MT55 cc MaxiMAX) and serial number of your tool when seeking support.
Oficial Websitio: www.mafell.com
