FOXWELL BT630 Bluetooth Battery Monitor & BT100 12V Car Battery Tester User Manual

1. Introducción

This user manual provides detailed instructions for the FOXWELL BT630 Bluetooth Battery Monitor with Shunt and the FOXWELL BT100 12V Car Battery Tester. These devices are designed to help you monitor and assess the health of various battery types, ensuring reliable performance for your vehicles and power systems. Please read this manual thoroughly before using the products to ensure correct operation and safety.

2. Información de seguridad

Always observe the following safety precautions to prevent injury or damage to the devices and batteries:

• Utilice protección ocular adecuada cuando trabaje con baterías.
• Asegurar una ventilación adecuada en el área de trabajo.
• Evite el contacto con el ácido de la batería. En caso de contacto, enjuague inmediatamente con agua y busque atención médica.
• No cortocircuite los terminales de la batería.
• Keep the devices away from moisture, extreme temperatures, and flammable materials.
• Disconnect the battery monitor before performing any maintenance on the battery or electrical system.

3. Producto terminadoview

3.1 Monitor de batería Bluetooth FOXWELL BT630 con derivación

The BT630 is a high-current Bluetooth battery monitor designed for real-time tracking of battery metrics. It supports a wide voltage range from 10V to 120V and current up to 600A, making it suitable for RVs, EVs, marine systems, off-grid setups, and portable power stations. It connects to a dedicated app via Bluetooth to display critical data.

3.2 FOXWELL BT100 12V Car Battery Tester

The BT100 is a compact and easy-to-use 12V car battery tester. It provides quick and accurate readings for various battery health parameters, including voltage, CCA rating, internal resistance, state of charge, and state of health. It is compatible with a wide range of 12V battery types.

Figure 1: FOXWELL BT100 12V Car Battery Tester. This image shows the BT100 device with its display and two battery clamps, one red for positive and one black for negative, ready for connection to a 12V battery.

4. Configuración e instalación

4.1 FOXWELL BT630 Installation

The BT630 requires installation of a shunt to accurately measure current flow. Follow these steps:

1. Identificar componentes: The BT630 system includes the main monitor unit, a shunt, and connecting cables.
2. Shunt Placement: Install the shunt on the negative side of your battery bank. Ensure it is securely mounted in a dry, well-ventilated area.
3. Alambrado: Connect the main negative cable from your battery bank to the 'BATTERY' terminal on the shunt. Connect the negative cable from your load/charger to the 'LOAD' terminal on the shunt.
4. Conexión del monitor: Connect the small gauge wires from the BT630 monitor to the shunt's communication terminals and the battery's positive terminal for voltage sensing. Refer to the wiring diagram provided with your BT630 for precise connections.
5. Encendido: Once all connections are secure, the BT630 will power on and begin monitoring.

Figure 2: FOXWELL BT630 Internal Safety Protection. This image displays the internal components of the BT630, emphasizing its robust design with honeycomb ventilation and highlighted areas indicating various safety protection mechanisms against electrical hazards.

Figure 3: FOXWELL BT630 RV Application. This image illustrates the BT630 battery monitor connected to a 12V 200Ah RV lead-acid battery system, with a solar panel in the background, demonstrating its low power consumption and suitability for extended monitoring in mobile and off-grid setups.

4.2 FOXWELL BT100 Connection

Connecting the BT100 is straightforward:

1. Terminales limpias: Asegúrese de que los terminales de la batería estén limpios y libres de corrosión para obtener lecturas precisas.
2. Conectar Clamps: Adjuntar el cl rojoamp al terminal positivo (+) de la batería y al cable negroamp al terminal negativo (-) de la batería. Asegúrese de que la conexión sea segura.
3. Encendido: El BT100 se encenderá automáticamente una vez conectado a la batería.

Figure 4: FOXWELL BT100 Battery Type Compatibility. This image shows the BT100 tester surrounded by various battery types including AGM Flat Plate, GEL, FLOODED, EFB, and AGM Spiral, indicating its broad compatibility for testing different 12V battery chemistries in cars, motorcycles, boats, and light trucks.

5. Instrucciones de funcionamiento

5.1 Using the FOXWELL BT630 App

The BT630 operates via a dedicated mobile application. Download the 'FOXWELL BMS' app from your device's app store.

1. Emparejamiento: Open the app and follow the on-screen instructions to pair with your BT630 device via Bluetooth.
2. Monitoreo en tiempo real: The app will display real-time metrics including: % de SOC (State of Charge), Volumentage, Actual, Capacidad restante, Fuerza, Temperatura, Tiempo de ejecución estimado, y Charge/Discharge History.
3. Data Graphs: View historical data and trends through clear graphical representations.
4. Alerts and Protection: Configure customizable alerts for over/under-voltage, charge/discharge overcurrent, overpower, over-temperature, low-temperature, and low SOC. The system can also trigger a power cutoff (requires an external relay, not included).

Figure 5: FOXWELL BT630 App Interface. This image displays the mobile application interface for the BT630, showing real-time battery monitoring data such as State of Charge (SoC), Voltage, Current, Remaining Capacity, Temperature, and Power, along with estimated time of use.

5.2 Performing Tests with FOXWELL BT100

Once connected, the BT100 will display the main menu. Use the navigation buttons (ESC, UP, DOWN, ENTER) to select and perform tests.

1. Prueba de batería: Seleccione ‘Prueba de batería’ en el menú.
2. Tipo de batería: Choose the correct battery type (e.g., Regular Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB) from the options.
3. CCA Input: Entra el arranque en frío Amps (CCA) rating of your battery, usually found on the battery label.
4. Resultados: The BT100 will perform the test and display results including: Volumentage Prueba, Rating CCA, CCA medido, Resistencia interna, Estado de carga (SOC), y Estado de salud (SOH).
5. Interpretación: The device will indicate the battery status (e.g., 'Good Battery', 'Replace Battery', 'Charge & Retest').

Figure 6: FOXWELL BT100 Test Functions. This image shows the BT100 held in a hand, with icons around it illustrating its various testing capabilities: Voltage Test, Rating CCA, Measured CCA, Internal Resistance, State of Charge, and State of Health.

6. Mantenimiento

6.1 Cuidados generales

• Keep both devices clean and dry. Use a soft, damp Paño para limpieza.
• Conservar en un lugar fresco y seco cuando no esté en uso.
• Evite dejar caer o someter los dispositivos a impactos fuertes.

6.2 BT630 Calibration

The BT630 features dual calibration for precision:

• Auto Calibration (SOC): The system uses an intelligent algorithm and a long-term model database to automatically adjust SOC readings, minimizing errors.
• Manual Calibration (Voltage, Current, Temperature): If you suspect inaccuracies, you can perform manual calibration through the app. Use a high-precision multimeter to measure the actual voltage, current, or temperature, and input these values into the app for fine-tuning.

Figure 7: FOXWELL BT630 Dual Calibration. This image illustrates the dual calibration capabilities of the BT630, showing an 'Auto Calibration' graph for State of Charge (SOC) and a screenshot of the app interface for 'Manual Calibration' of Voltage, Current, and Temperature, allowing users to fine-tune readings for enhanced accuracy.

7. Solución de problemas

• BT630 Not Connecting via Bluetooth: Ensure the BT630 is powered on and within range of your mobile device. Check your phone's Bluetooth settings and restart both the app and the BT630 if necessary.
• Inaccurate BT630 Readings: Perform a manual calibration as described in Section 6.2. Ensure all wiring connections to the shunt and battery are secure and correct.
• BT100 Not Powering On: Verifique que el clamps are securely connected to the correct battery terminals and that the battery has sufficient voltage (normalmente por encima de 8 V).
• BT100 'Charge & Retest' Message: This indicates the battery's charge is too low for an accurate test. Charge the battery fully and retest.

8. Especificaciones

8.1 Monitor de batería Bluetooth FOXWELL BT630

• Volumentage Rango: 10 V - 120 V
• Rango actual: Hasta 600A
• Consumo de energía: Ultrabajo 0.4 W
• Precisión de derivación: ±0.4% de error
• Conectividad: Bluetooth
• Longitud del cable: 40ft shielded cable (typical)
• Protección: 8-layer safety protection (over/under-voltage, overcurrent, overpower, over-temperature, low-temperature, low SOC)

8.2 FOXWELL BT100 12V Car Battery Tester

• Volumentage: 12 V
• Rango de prueba: CCA, Voltage, Internal Resistance, SOC, SOH
• Mostrar: LCD con luz de fondo
• Compatibilidad: Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB batteries

9. Garantía y soporte

For warranty information and technical support, please refer to the warranty card included with your product or visit the official FOXWELL website. You may also contact FOXWELL customer service directly for assistance with product operation, troubleshooting, or repair.